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How is Starch Made? Natural and Industrial Processes Explained

4 min read

Plants produce an estimated 11 million tonnes of starch annually in the European Union alone, and a total of 27.5 million tonnes in the US in 2017, demonstrating its widespread importance. So, how is starch made, from its natural formation in plants to the large-scale industrial methods that refine it for countless applications?

Quick Summary

Starch is naturally synthesized in plants during photosynthesis for energy storage. Industrial production involves extracting it from crops like corn, potatoes, and cassava using wet milling, a process of steeping, grinding, and separating starch from other plant components like protein and fiber. Final steps include purification, dewatering, and drying to create the white, powdered product.

Key Points

  • Natural Production: Plants make starch from excess glucose generated during photosynthesis, storing it as an energy reserve in granules.

  • Enzymatic Process: The natural synthesis involves a complex of enzymes, including starch synthases and branching enzymes, that build the two types of starch molecules: amylose and amylopectin.

  • Commercial Extraction: Industrial production primarily uses a process called wet milling, which separates the starch from other plant components.

  • Multi-stage Process: Wet milling for crops like corn includes steeping, grinding, separation, refining, and drying to yield high-purity starch.

  • Diverse Sources: Starch can be extracted from various plants like corn, potatoes, and cassava, with differences in the extraction process and the properties of the final product.

  • Industrial Applications: Beyond food, commercially produced starch is used in paper manufacturing, textiles, and as a raw material for sweeteners.

In This Article

The Natural Biosynthesis of Starch in Plants

At its most fundamental level, starch is a carbohydrate produced by almost all green plants through photosynthesis. It serves as the plant's energy reserve, a stored form of glucose for times when light is not available, such as at night or during the dormant season. The process is a fascinating biochemical dance involving several key steps within the plant's chloroplasts and amyloplasts.

The Role of Photosynthesis

Photosynthesis converts light energy into chemical energy, primarily in the form of glucose. When a plant produces more glucose than it needs for immediate energy, it converts the excess into starch for long-term storage. This occurs in the chloroplasts, where glucose is converted into ADP-glucose, the precursor molecule for starch synthesis.

The Enzymatic Assembly Line

Several enzymes work in concert to build the complex starch molecule from these glucose units.

  • Starch Synthases (SSs): These enzymes add ADP-glucose units to a growing chain, creating the long $\alpha$-1,4-glycosidic bonds that form the backbone of starch.
  • Branching Enzymes (BEs): To create the branched structure of amylopectin, these enzymes cleave an $\alpha$-1,4-glucan chain and transfer it to another chain, forming an $\alpha$-1,6-glycosidic bond at the branch point.
  • Debranching Enzymes (DBEs): These enzymes act as a quality control mechanism, removing branches that form in the wrong places to ensure the starch granule maintains its semi-crystalline structure.

The Resulting Structure: Amylose and Amylopectin

Starch is not a single molecule but rather a mix of two polymers: amylose and amylopectin. The final ratio of these two components varies depending on the plant source and affects the starch's properties, such as its gelling and thickening abilities.

  • Amylose: A linear, helical polymer of glucose units.
  • Amylopectin: A highly branched polymer of glucose units.

Industrial Production: Extracting Starch from Crops

While plants make starch for their own needs, humans have developed sophisticated industrial processes to extract and refine it from crops like corn, cassava, potatoes, and wheat. The most common method, especially for corn, is the wet milling process.

The Wet Milling Process Step-by-Step

  1. Cleaning: The process begins with cleaning the raw materials, such as corn kernels, to remove debris and foreign matter.
  2. Steeping: The kernels are then soaked in hot water, often with a small amount of sulfur dioxide, for 24 to 48 hours. This softens the kernels and helps loosen the gluten matrix, enhancing starch and protein separation later on.
  3. Coarse Grinding: After steeping, the softened kernels are coarsely ground to separate the germ from the endosperm. The germ, rich in corn oil, is removed and processed separately.
  4. Fine Grinding and Sieving: The remaining endosperm slurry undergoes fine grinding to release the starch and gluten. The slurry is then passed over screens to separate the fibrous material (bran).
  5. Starch-Gluten Separation: The starch and gluten suspension is separated using a centrifuge. Starch granules are denser and settle, while the lighter gluten is spun off.
  6. Refining and Drying: The resulting pure starch slurry is washed to remove any trace proteins and other impurities. It is then dewatered and dried using flash dryers to achieve a final moisture content suitable for storage.

Comparison of Starch Sources and Production

Different plants yield starches with varying properties, which influences their final application. The extraction process also differs slightly depending on the source material.

Feature Corn Starch Potato Starch Cassava (Tapioca) Starch
Extraction Process Wet milling (complex, involves steeping) Direct grinding and extraction (simpler) Rasping and wet separation (mechanized)
Key Byproducts Steep liquor, corn gluten, corn oil Potato pulp, potato juice, protein Pulp, waste water (can be used for biogas)
Amylose Content Typically 20-30% Often lower than cereals Varies, but can be a good source of tapioca starch
Granule Size Medium, bimodal size distribution Large, up to 100 μm Medium
Key Use Case Thickener in food, paper manufacturing, sweeteners Binders in industrial and food applications Thickening agent in food products

Conclusion

From the microscopic scale of a plant cell to massive industrial complexes, the journey of starch is a testament to both nature's elegant biochemistry and human ingenuity. In a plant, starch is a compact, efficient energy reserve, carefully assembled by a suite of enzymes from the products of photosynthesis. For industrial applications, this natural process is mimicked and refined through a multi-stage wet milling process to extract the purest starch possible from various crops. This versatility allows starch to be not only a foundational element of the human diet but also a vital ingredient in a wide array of industrial products, from paper and textiles to processed foods and biofuels. The intricate production of this seemingly simple white powder is a key part of our food system and industrial economy. For further reading, an excellent resource on the functional analysis of starch metabolism in plants can be found at https://www.mdpi.com/2223-7747/9/9/1152.

Further Reading:

Frequently Asked Questions

The primary function of starch in a plant is to serve as an energy reserve, storing excess glucose produced during photosynthesis to be used later, especially at night when photosynthesis is not occurring.

Corn is the most common crop used for industrial starch production, but other important sources include wheat, tapioca (cassava), and potatoes, depending on regional availability and cost-effectiveness.

Amylose is a linear, helical chain of glucose molecules, while amylopectin is a highly branched chain. The ratio of these two components determines the functional properties of the starch, such as its viscosity and gelling behavior.

Wet milling is an industrial process for extracting starch from grain, such as corn. It involves steeping the kernels, grinding them to separate the germ, fiber, and gluten, and then refining the slurry to isolate the pure starch granules through centrifugation and screening.

Starch is a versatile raw material used widely across industries. Besides its use in the food industry as a thickener and sweetener base, it is critical in paper manufacturing, textile production for warp sizing, and in the creation of various starch derivatives.

The basic extraction of native starch does not involve chemical changes to the starch molecule itself. However, starches can be further modified chemically, physically, or enzymatically to produce derivatives with enhanced functional properties for specific applications.

At night, plants do not produce starch; instead, they break down the starch stored during the day into sugars, which are then transported to other parts of the plant to provide energy for respiration and continued growth.

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Medical Disclaimer

This content is for informational purposes only and should not replace professional medical advice.