The Science Behind Bilt Hamber Hydrate 80
Hydrate 80 is not a simple rust treatment; it's a dual-function system designed for long-term effectiveness. The product utilizes an electrochemical process to stabilize existing corrosion. When applied, its active ingredients react with the iron oxides (rust) present on the surface, converting them into a protective and inert metal complex. This process effectively neutralizes the rust at a chemical level, rather than just covering it up like many traditional paints or primers.
The Dual-Function Mechanism
Beyond its rust-converting properties, Hydrate 80 provides a superior stable barrier to prevent future attacks. It contains a cross-linking polymer that tenaciously grips the metal surface, forming a tough, non-rubbery etched barrier. This provides an ideal base for subsequent coatings, such as paints or anti-corrosion waxes. Crucially for long-term durability, the formula does not contain chlorine, which in other rust converters can lead to corrosive hydrochloric acid formation, causing under-film blistering and coating failure.
Versatile Applications for Corrosion Control
Bilt Hamber Hydrate 80 is a highly versatile product suitable for a wide range of uses. Its robust and dependable nature makes it a staple for both professional workshops and home restorers tackling corrosion on steel surfaces.
Common Uses for Hydrate 80:
- Automotive Restoration: Ideal for treating rusted areas on classic and historic vehicles, including underbodies, wheel arches, chassis, and suspension components.
- Marine Installations: Provides dependable long-term protection for steel components in harsh marine environments.
- Industrial Structures: Used to arrest and prevent corrosion on steel structures, equipment, and installations.
- Domestic & DIY Projects: Excellent for refurbishing metal gates, railings, tools, and other steel items affected by rust.
How to Apply Bilt Hamber Hydrate 80 for Best Results
Proper preparation is key to achieving the maximum performance from Hydrate 80. Follow these steps for an optimal application:
- Prepare the Surface: Begin by mechanically removing all loose and flaky rust. A wire brush, abrasive paper, or power tools can be used for this step.
- Degrease and Clean: Thoroughly degrease the area to be treated. Wash the surface with clean water to remove any dust and contaminants. Inadequate degreasing can cause flaws in the final barrier.
- Apply First Coat: Shake the product vigorously. Pour a sufficient amount into a non-metallic container. Apply the first coat sparingly with a brush, working it into any pitted areas.
- Apply Second Coat: After a 30-minute interval, apply the second coat at a 90-degree angle to the first.
- Allow to Cure: For the best results, leave the treated surface to cure for 24 hours before applying any finishing coats. In situations where rapid progress is needed, it can be over-coated after just three hours.
Hydrate 80 vs. Conventional Rust Treatments
The following table highlights the key differences between Hydrate 80 and more traditional methods of dealing with rust, such as sandblasting followed by standard primers or using basic rust-inhibiting paints.
| Feature | Bilt Hamber Hydrate 80 | Sandblasting + Primer | Rust-Inhibiting Paint |
|---|---|---|---|
| Mechanism | Chemically converts rust to a stable complex and creates a polymer barrier. | Physically removes rust, then uses a barrier to prevent recurrence. | Covers rust, hoping to block moisture and oxygen. |
| Surface Prep | Requires removal of loose rust and degreasing. | Requires complete removal of all rust, often requiring heavy equipment. | Minimal prep, but effectiveness suffers if rust remains. |
| Effectiveness | Stabilizes existing corrosion for long-term prevention. | Highly effective if done perfectly, but misses can allow rust to return. | Often a short-lived solution, rust can continue underneath. |
| Barrier Quality | Tough, tenacious, non-rubbery cross-linking polymer layer. | Depends on primer quality. Can be brittle or prone to chipping. | Varies widely. Often not as tough or long-lasting as Hydrate 80's polymer barrier. |
| Chlorine Content | Does not contain chlorine, preventing paint-blistering issues. | Not applicable. | Some older formulas may contain chlorine, which can harm coatings. |
| Safety | Water-based and non-flammable. | High-pressure abrasive can pose safety risks and requires PPE. | Varies depending on chemical composition. |
The Verdict on Hydrate 80's Performance
Independent testing provides strong evidence of Hydrate 80's effectiveness. The German TÜV organization put it through rigorous long-term trials simulating extreme conditions, including hot salt-spray and high humidity. In these demanding tests, Hydrate 80 significantly increased the life of coatings. It was also awarded "Best Buy" and "Product Recommended" by Practical Classics magazine after outperforming 12 other products in a long-term trial. These results underscore why Hydrate 80 is considered a top-tier product for serious corrosion protection. For those interested in seeing the product firsthand, additional details and purchasing options can be found on Bilt Hamber's official product page.
Conclusion
In summary, Hydrate 80 is a highly effective, dual-function rust converter developed by Bilt Hamber. It offers a robust and reliable solution for arresting and preventing corrosion on steel surfaces in diverse applications, from classic vehicle restoration to marine installations. By chemically neutralizing rust and creating a tough polymer barrier, it stands as a superior alternative to temporary fixes, ensuring long-term protection and a perfect base for finishing coats. Its proven performance and ease of use make it a go-to choice for anyone serious about metal preservation.
