Metals Incompatible with Zinc
One of the most significant issues with zinc arises from galvanic corrosion, which occurs when two different metals are in contact in the presence of an electrolyte, such as moisture. In this scenario, the more reactive metal acts as an anode and corrodes sacrificially to protect the more noble metal, which acts as the cathode. Since zinc is a relatively reactive metal, it often becomes the anode when paired with other, less active metals.
Copper and Copper Alloys (Brass and Bronze)
Direct contact between zinc and copper or brass is a major cause for concern, especially in the presence of moisture. This often occurs in roofing, plumbing, or electrical components. For example, water running off a copper surface onto a galvanized (zinc-coated) roof will cause the zinc layer to corrode rapidly.
Steel and Cast Iron
Non-galvanized steel and cast iron are also incompatible with zinc, particularly in corrosive environments. While zinc is used to galvanize steel and protect it from rust, direct contact between the unprotected iron and the zinc coating can cause accelerated degradation of the zinc layer due to a galvanic reaction.
Lead
Some sources, like COLORSTEEL®, specifically advise against using lead with zinc-aluminum coated steel products (like ZINCALUME®), as direct contact or water run-off can cause corrosion.
Chemicals Not Compatible with Zinc
Zinc is a reactive metal and is vulnerable to attack from various chemicals, particularly acids and strong alkaline solutions.
Strong Acids and Bases
Zinc reacts violently with strong acids, such as hydrochloric acid (HCl) and sulfuric acid (H2SO4), to produce hydrogen gas and zinc salts. While this reaction is used in laboratory settings to produce hydrogen, it is destructive in industrial applications. Similarly, strong alkaline solutions can also corrode zinc, making it unsuitable for use in environments with a pH below 5 or above 11.5.
Halogenated Hydrocarbons and Oxidants
Zinc powder can react violently with a variety of substances, including oxidants, sulfur, and halogenated hydrocarbons, creating a fire and explosion hazard. Chlorinated solvents, for instance, are dangerous to combine with zinc.
Organic Materials and Treated Wood
While less dramatic, some organic materials can also be incompatible. Certain types of wood, especially those with a naturally acidic pH like cedar or oak, should not come into direct contact with zinc. Likewise, water run-off from bituminous roofs is known to be corrosive to zinc surfaces. Wet or green concrete is also not compatible with zinc.
Dietary and Medicinal Interactions with Zinc
Beyond materials and chemicals, supplemental zinc has important compatibility issues with certain foods, nutrients, and medications.
Minerals: Iron, Calcium, and Copper
- Iron: High doses of iron and zinc supplements taken at the same time can hinder zinc absorption. It is recommended to take these supplements at least 2 to 4 hours apart.
- Copper: Zinc and copper compete for absorption in the intestines. High, long-term zinc intake can lead to copper deficiency.
- Calcium: High calcium intake can also inhibit zinc absorption, making separation of supplements necessary.
Phytates and Fiber
Phytates, compounds found in whole grains, legumes, and seeds, can bind with zinc in the digestive tract, forming insoluble complexes that the body cannot absorb. This is a major reason why plant-based diets can sometimes lead to zinc deficiency. Processing methods like soaking, sprouting, or fermenting can help reduce phytate content.
Medications
- Antibiotics: Oral zinc supplements can interfere with the absorption and effectiveness of quinolone and tetracycline antibiotics. A gap of several hours between taking these medications is advised.
- Penicillamine: This medication, used to treat certain conditions like Wilson disease and rheumatoid arthritis, can have its effectiveness reduced by zinc supplements.
Compatibility Comparison Table
| Category | Incompatible with Zinc | Compatible with Zinc | Reason for Incompatibility | 
|---|---|---|---|
| Metals | Copper, Brass, Unprotected Steel, Cast Iron | Aluminum, Lead (with caution and barriers), Galvanized Steel, Stainless Steel | Galvanic corrosion causes zinc to degrade sacrificially. | 
| Chemicals | Strong Acids, Strong Bases, Oxidants, Halogenated Hydrocarbons | Neutral Water (with proper conditioning), Mildly Alkaline Cleaners | Violent reaction producing hydrogen gas; corrosive damage at high/low pH. | 
| Biological | High-Dose Iron, High-Dose Calcium, High-Dose Copper, Phytates (in foods) | Vitamin A, B6, C, and Phosphorus, Animal Protein | Competition for intestinal absorption sites; binding with phytates. | 
| Materials | Untreated Cedar/Oak Wood, Bitumen/Asphaltic Water Run-off, Wet Concrete | Limestone (as long as dust is managed), Seasoned Wood | Corrosive acid run-off; direct chemical attack. | 
Conclusion
Understanding what is not compatible with zinc is crucial for preventing material failure, chemical hazards, and nutritional deficiencies. From industrial applications involving metal and chemical interactions to personal health concerns related to supplements and diet, knowing these incompatibilities ensures proper and safe use. By separating incompatible metals, avoiding corrosive chemical mixtures, and timing supplement intake correctly, you can leverage zinc's valuable properties without risking adverse consequences.