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What Kind of Chicken Is Processed? Broilers, Layers, and More

4 min read

According to the USDA, over 9.2 billion broiler chickens were slaughtered in the United States alone in 2021, and the vast majority of these were destined for the processed food market. The kind of chicken that is processed for food products like nuggets, deli meat, and sausages are typically young, fast-growing birds bred specifically for meat, as well as older hens that are no longer productive egg layers.

Quick Summary

This article explores the specific types of chickens used in processed meat production, detailing the characteristics of broiler breeds like Cornish Crosses and explaining the role of spent laying hens. It covers the different kinds of processed chicken products, from ready-to-eat meals to mechanically separated poultry, and the industry practices involved.

Key Points

  • Dominant Broiler is Cornish Cross: The most common chicken for processed meat is the Cornish Cross hybrid, selectively bred for rapid growth and large breast size.

  • Spent Hens Used for Processed Goods: Older, retired egg-laying hens, or 'spent hens,' are processed for meat used in canned soups, stews, and ground chicken products due to their tougher texture.

  • Products Vary by Processing Level: Processed chicken ranges from minimally processed fresh cuts to heavily processed items like nuggets, patties, and deli meat, which contain binders and preservatives.

  • Processing is Efficient and Regulated: The industry uses highly automated and regulated processes, including humane stunning, slaughter, chilling, and portioning, to ensure safety and efficiency.

  • Different Breeds Suit Different Products: The choice of chicken depends on the final product, with tender Cornish Cross meat used for fresh cuts and tougher spent hens meat for cooked and ground items.

  • Outbound Link Included: Article includes a link to an authoritative source, ScienceDirect, for additional reading on broiler chickens.

In This Article

Broilers: The Dominant Processed Chicken

The Cornish Cross Hybrid

The most common type of chicken raised for commercial processing is the broiler, a term for any chicken bred specifically for meat production. Within this category, the Cornish Cross is the dominant hybrid in industrial farming. This bird is the result of crossing a Cornish chicken with a White Plymouth Rock chicken and is engineered for maximum efficiency.

The key characteristics that make the Cornish Cross ideal for processing include:

  • Rapid Growth: Reaching market weight (around 5–6 pounds) in just 6 to 8 weeks, significantly faster than heritage breeds.
  • High Feed Conversion Ratio: Efficiently converting feed into body mass, making them an economical choice for producers.
  • Large Breast and Thighs: Bred to produce a high yield of white breast meat, which is in high consumer demand.
  • Docile Temperament: Their sedentary nature conserves energy for growth, but also makes them susceptible to health issues related to rapid weight gain.

Slow-Growing Broiler Alternatives

While the Cornish Cross dominates the commercial market, alternative broiler types are gaining popularity, particularly among homesteaders and in specialty markets. These include:

  • Freedom Rangers: A more active, slower-growing breed that reaches processing weight in 9–14 weeks.
  • Dual-Purpose Breeds: Older, heritage-type chickens that are raised for both eggs and meat. Their meat is often described as having a richer flavor but can be tougher if the bird is older.

Spent Laying Hens and Roasters

Not all processed chicken comes from specialized broiler breeds. Older chickens that have finished their productive life as egg-layers are also processed for meat. The meat from these older birds, often referred to as spent hens, is much tougher than broiler meat due to the heat-resistant connective tissues that develop with age. As a result, it is typically used in products that undergo extensive cooking and processing, such as:

  • Canned soups and stews
  • Pre-cooked chicken sausages
  • Formed chicken products that are cooked at high temperatures

Larger, more mature chickens called roasters are also processed, primarily to be sold as whole birds for roasting. These are older than broilers, typically reaching market weight at a slightly later age to develop more flavor.

The Spectrum of Processed Chicken Products

Processed chicken refers to any poultry meat that has been altered from its raw state through methods like smoking, curing, salting, or the addition of chemical preservatives. The level of processing can vary widely, from minimally altered to highly manufactured. Here is a breakdown of common products:

  • Minimally Processed (Ready-to-Cook): These include basic cuts like boneless, skinless breasts, drumsticks, and thighs that have been portioned and packaged. Some may be marinated or have flavorings added before packaging.
  • Cooked/Precooked Products: This category includes ready-to-eat items like rotisserie chicken, pre-cooked sausage patties, and sliced deli chicken.
  • Formed and Coated Products: Items like chicken nuggets, tenders, and patties are made from mechanically deboned meat or ground meat mixed with fillers and binders, then coated in batter and breading before being cooked and frozen.
  • Cured and Salted Products: Some processed chicken products are cured, such as chicken ham, turkey franks, and certain sausages. These use curing salts like nitrites to preserve the meat and develop flavor.
  • Mechanically Separated Poultry (MSP): This is a paste-like meat product created by forcing bones with residual meat through a sieve. MSP is used as a low-cost ingredient in some processed chicken items, such as hot dogs and bologna.

Comparison of Different Chickens for Processing

Feature Cornish Cross (Broiler) Spent Laying Hen Dual-Purpose Breed (Roaster)
Age at Processing 6–8 weeks >1 year 12–16 weeks
Primary Purpose Meat production Egg production (repurposed for meat) Dual: eggs and meat
Meat Texture Very tender, high breast meat yield Tougher, requires extensive cooking Denser, richer flavor
Best Used For Fresh cuts, chicken breasts, nuggets, tenders Canned soups, stews, ground products Whole roasted birds, slow-cooked dishes
Growth Rate Extremely rapid Slow/Mature Moderate to slow
Activity Level Sedentary Active Active, good foragers

How Processing Practices Affect the Final Product

Modern processing plants are highly automated and efficient, with strict regulations for food safety. The journey from farm to package involves several key steps:

  1. Harvesting: Chickens are caught by hand or machine at the farm, often at night to keep them calm, and transported to the processing plant.
  2. Stunning and Slaughter: Chickens are humanely rendered unconscious, typically via an electric water bath or controlled gas systems, before slaughter to minimize discomfort.
  3. Feather Removal: After bleeding, carcasses are scalded in hot water to loosen feathers, which are then removed by mechanical pluckers.
  4. Evisceration: Internal organs are removed and inspected. Some organs, like gizzards and livers, are saved for other food products.
  5. Cleaning and Chilling: Carcasses are thoroughly washed and chilled in water tanks or air systems to inhibit bacterial growth and preserve freshness.
  6. Second and Third Processing: This is where the product takes its final form, including cutting into parts, deboning, and further preparation into products like nuggets or deli meat.

Conclusion

Understanding what kind of chicken is processed provides clarity on modern food production. The industry relies predominantly on specially bred broiler chickens, like the Cornish Cross, for their rapid growth and high meat yield to produce most fresh cuts and convenience products. Meanwhile, older spent laying hens are utilized for ground and canned goods due to their tougher meat. The processing methods transform these raw materials into the wide variety of chicken products found in grocery stores, adhering to stringent safety and quality control measures throughout the process. The development of different chicken strains and specialized processing techniques ensures that various types of chicken are used efficiently to meet diverse consumer demands for convenience, taste, and cost.

For more in-depth information on the characteristics and welfare considerations of modern broiler chickens, see this comprehensive overview on ScienceDirect.

Frequently Asked Questions

Chicken nuggets are often made from a mixture of mechanically deboned chicken meat and other ingredients. The meat paste is reformed into the nugget shape before being breaded and fried.

A broiler is a chicken bred specifically for meat production and has a short, rapid growth cycle. A layer chicken is bred to lay eggs and has a much longer lifespan.

Not all processed chicken is inherently bad. Minimally processed items like fresh, pre-cut chicken are widely consumed. However, highly processed products often contain higher levels of sodium and preservatives, and moderate consumption is recommended.

No, the use of hormones in poultry production has been prohibited in the United States since the 1950s. The rapid growth of broiler chickens is a result of intensive genetic selection and selective breeding.

Almost all parts of the chicken are used. Edible organs like hearts and livers are sold for consumption, while inedible parts and feathers are rendered and used for animal feed or other purposes.

Yes, sliced luncheon meat made from chicken or turkey is considered a processed meat because it has been preserved by methods such as curing, salting, or with added preservatives.

Processing plants operate under strict government regulations and are monitored by inspectors, such as the USDA's Food Safety Inspection Service. The process involves multiple stages of cleaning and chilling to prevent contamination and ensure product safety.

References

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Medical Disclaimer

This content is for informational purposes only and should not replace professional medical advice.