Comparing the strongest synthetic fibers
When examining synthetic fibers, a few contenders consistently rise to the top of the strength-to-weight category. While absolute tensile strength varies, their specific strength is what truly sets them apart from traditional materials like steel.
Ultra-High-Molecular-Weight Polyethylene (UHMWPE)
UHMWPE, known commercially as Dyneema® and Spectra®, is a thermoplastic polymer. Produced through gel-spinning, it achieves exceptional properties due to aligned polyethylene chains. Key characteristics include a high strength-to-weight ratio, making Dyneema® up to 15 times stronger than steel by weight, significant chemical and water resistance, low moisture absorption, and buoyancy. However, UHMWPE is prone to creep under sustained load and has a lower melting point.
Carbon Fiber
Carbon fiber is a lightweight and rigid material with a crystalline structure of carbon atoms. Its tensile strength varies by grade, with some reaching up to 7,000 MPa. It offers high stiffness and excellent fatigue resistance, important for structural uses. A drawback is its brittleness and lower compressive strength compared to its tensile strength.
Aramid Fiber
Aramid fibers, like Kevlar®, are synthetic fibers known for high strength and heat resistance. Para-aramids such as Kevlar® and Twaron® have an excellent strength-to-weight ratio, making them suitable for body armor. Aramid fiber provides good impact and abrasion resistance but degrades when exposed to UV light.
The strongest fibers in nature
Nature also produces remarkably strong fibers, with spider silk being a prime example.
Spider Silk
Spider silk is noted for its impressive toughness and elasticity, surpassing Kevlar® on a weight-for-weight basis. It is also biodegradable and possesses unique properties like reversible super-contraction.
Other Natural Fibers
Although generally not as strong as synthetics, plant fibers can offer significant durability. Sisal and hemp are used for ropes, while Abaca fiber, from the banana plant, is considered one of the strongest plant fibers.
Comparison of fiber properties
| Material | Type | Tensile Strength (MPa) | Specific Strength (Pa m³/kg) | Key Advantages | Key Disadvantages | 
|---|---|---|---|---|---|
| Dyneema® (UHMWPE) | Synthetic | up to 2,400 | ~8x Steel | Extremely high strength-to-weight, floats, low stretch | Low melting point, creep, vulnerable to friction heat | 
| Carbon Fiber | Synthetic | 3,500–7,000 | ~50x Steel | High stiffness, high strength, fatigue resistance | Brittle, low compressive strength, high cost | 
| Aramid (Kevlar®) | Synthetic | 3,600 | High | High tensile strength, impact and abrasion resistance | UV sensitive, absorbs moisture, low compressive strength | 
| Spider Silk | Natural | ~1,290 | Superior to Kevlar on toughnes | Incredible toughness, elasticity, biodegradable | Cannot be mass-produced, variability | 
| Abaca (Musa Textilis) | Natural | High (for a natural fiber) | Lower than synthetics | Very strong for natural applications, durable | Lower absolute strength than high-performance synthetics | 
| Steel | Metal | 400-500 | Low | High strength in absolute terms, common material | High weight, lower specific strength, can rust | 
Applications of the strongest fibers
The optimal fiber choice is dictated by the specific application's demands.
High-performance outdoor gear
Dyneema® is favored for ultralight outdoor equipment like backpacks and climbing gear due to its strength-to-weight ratio and water resistance. Its low stretch is also beneficial for non-dynamic climbing slings.
Ballistic and protective equipment
Aramid fibers such as Kevlar® are primary materials for ballistic protection, including bulletproof vests, due to their ability to absorb impact.
Aerospace and automotive composites
Carbon fiber's stiffness and tensile strength make it ideal for composites in aerospace, high-end bicycles, and automotive parts where weight reduction is crucial. Fiber orientation can be tailored for specific stiffness requirements.
Industrial and marine ropes
UHMWPE ropes are a lighter and safer substitute for steel wire ropes in winching and marine uses. Their high strength, low stretch, and buoyancy are advantageous for applications like ship moorings.
Conclusion: Which fiber is the strongest?
The designation of "strongest fiber" is multifaceted. While Dyneema® excels in strength-to-weight, carbon fiber offers higher absolute tensile strength. Aramid fibers provide a balance of strength and impact resistance, and spider silk stands out in toughness (strength and elasticity). The best fiber depends on the specific requirements, highlighting that strength involves various physical properties. Ongoing material development continues to expand possibilities in diverse fields.