Understanding Fuel Blends: Ethanol in Gasoline
Most gasoline sold today already contains a percentage of ethanol, a type of alcohol. This is not a mistake; it is a deliberate blend, commonly E10 (10% ethanol) or E15 (up to 15% ethanol), designed to oxygenate the fuel for cleaner combustion and a higher octane rating. Vehicles manufactured after 2001 are generally compatible with E10 and E15, but issues arise with older engines or when higher concentrations of non-automotive alcohol are introduced.
The Impact of Unintentional Mixing
When incompatible alcohol, like rubbing alcohol, or a high concentration of ethanol is mixed with standard gasoline in a non-flex-fuel vehicle, several problems can occur. Unlike the controlled environment of commercially blended fuels, this unpredictable mixture can create a host of damaging effects on the engine and fuel system.
The Dangers of Alcohol's Hygroscopic Nature
One of the most significant issues is alcohol's hygroscopic property, meaning it attracts and absorbs water. A small amount of water absorbed from the atmosphere is normal, but if too much is present, it triggers a process known as phase separation. The heavier, water-saturated alcohol separates from the gasoline and sinks to the bottom of the fuel tank. The engine then draws this unusable, water-heavy layer, leading to severe performance issues or complete failure.
Potential Engine and Fuel System Damage
Corrosive Effects
Alcohol is a powerful solvent that can dissolve certain rubber, plastic, and metal components not designed for it. In older vehicles, this can lead to the degradation of fuel lines, gaskets, and seals, causing fuel leaks and system failures. The corrosive nature of alcohol, especially when mixed with water after phase separation, also promotes rust formation inside the fuel tank and other metallic parts of the fuel system.
Fuel System Clogging
As the alcohol acts as a solvent, it can loosen rust and gummy deposits that have built up over time in the fuel tank and lines. While this might seem like a 'cleaning' effect, it can actually push this debris downstream to clog the fuel filter, carburetor jets, and fuel injectors. A clogged fuel system results in a rough running engine, stalling, and poor acceleration.
Decreased Performance and Efficiency
Alcohol has a lower energy density than gasoline, meaning it produces less power per gallon. When a vehicle's engine is tuned for gasoline, and it receives a significant amount of alcohol, the air-fuel mixture becomes imbalanced. This leads to a noticeable decrease in engine power, reduced fuel economy, and poor drivability.
Risks for Small Engines
Equipment like lawnmowers, chainsaws, and generators are particularly susceptible to damage from alcohol-gasoline mixes. These engines often sit unused for long periods, allowing phase separation and corrosion to occur unchecked, resulting in premature failure. Many small engine manufacturers and mechanics recommend using non-ethanol gasoline or fuel stabilizers if equipment will be stored for extended periods.
Comparison: Standard vs. Alcohol-Ready Engines
| Feature | Standard (Gasoline Only) Engine | Flexible-Fuel Vehicle (FFV) | Small Engine (e.g., Mower) |
|---|---|---|---|
| Fuel Compatibility | E10/E15 blends only. Incompatible with high alcohol content. | Engineered for high-ethanol blends (up to E85). | Designed for non-ethanol or E10 only. Prone to corrosion. |
| Corrosion Resistance | Components (seals, lines) may degrade with high alcohol content. | Fuel system and engine components are alcohol-resistant. | Very susceptible to corrosion, especially when fuel sits. |
| Performance Issues | Noticeable performance drop and stalling with high alcohol. | Optimized to adjust for variable fuel blends automatically. | Rough idling, hard starting, or complete failure. |
| Water Sensitivity | High risk of phase separation, leading to water in the fuel system. | Designed to handle alcohol's hygroscopic nature effectively. | High risk of phase separation and damage from water absorption. |
Immediate Actions After Accidental Mixing
- Stop driving: As soon as you realize the mistake, stop the engine to prevent further damage.
- Do not start the engine: Trying to start the engine will circulate the contaminated fuel.
- Drain the fuel system: The safest course of action is to have a professional drain and flush the entire fuel system, including the tank and lines.
- Refill with correct fuel: After draining, refill the tank with the manufacturer-recommended fuel.
- Change fuel filter: It is highly recommended to replace the fuel filter to remove any debris or sludge flushed out by the alcohol.
Conclusion
While many modern vehicles are designed to handle low-level ethanol blends, the consequences of introducing high-concentration or incompatible alcohol into a standard engine are significant. The resulting issues—from severe corrosion and phase separation to performance degradation and potential engine failure—highlight why it is crucial to use the correct fuel. Vehicle owners should always follow the manufacturer's recommendations and be aware of the specific fuel requirements, especially for older cars and small engines, to prevent costly and avoidable damage. For more on safe fuel practices, consult resources like the Colorado State University Extension.