The industrial production of vitamin D3
For industrial manufacturing of vitamin D3 (cholecalciferol), two primary sources are used: lanolin and lichen. These materials contain precursors that, when exposed to ultraviolet (UV) light, mimic the process that happens naturally in the skin.
Lanolin: The traditional animal-based source
The most common method for mass-producing vitamin D3 for supplements relies on lanolin, a waxy substance found in sheep's wool. This process begins when sheep are sheared, and their wool is washed to remove debris and extract the crude lanolin. The lanolin then undergoes a multi-step chemical process:
- The crude lanolin is refined to extract cholesterol.
- This cholesterol is converted into 7-dehydrocholesterol (7-DHC), a precursor also present in human skin.
- The 7-DHC is irradiated with UV light, breaking a bond in the molecule to form pre-vitamin D3.
- This pre-vitamin D3 is then heat-treated (thermally isomerized) to become vitamin D3 (cholecalciferol).
- Final purification steps remove any unwanted isomers formed during irradiation.
Lichen: The modern vegan alternative
For individuals following a vegan lifestyle, an alternative plant-based source of vitamin D3 is now available from lichens. Lichens are composite organisms consisting of a symbiotic relationship between a fungus and an alga or cyanobacteria. The alga or cyanobacteria component can produce cholecalciferol when exposed to UV light.
The process for manufacturing vegan D3 from lichen is as follows:
- Specific species of lichen are cultivated and harvested from designated areas.
- An oily extract rich in vitamin D3 is extracted from the lichen using methods like water and plant ethanol under pressure.
- The extracted oil is then purified and concentrated to meet the potency standards for supplements.
Natural synthesis in the human body
In addition to supplements, the body manufactures its own vitamin D3. This occurs when the skin is directly exposed to sunlight containing ultraviolet B (UVB) radiation. A cholesterol derivative in the skin, 7-dehydrocholesterol, absorbs the UVB energy, which triggers a chemical reaction that converts it first into pre-vitamin D3 and then, through a temperature-dependent process, into vitamin D3. Factors like skin pigmentation, latitude, season, and sunscreen use can all affect the efficiency of this natural production.
Food sources of vitamin D3
While sunlight is a primary source, some foods naturally contain or are fortified with vitamin D3.
Natural food sources of D3:
- Fatty fish such as salmon, mackerel, and sardines
- Cod liver oil
- Smaller amounts are found in egg yolks, cheese, and beef liver
Fortified foods:
- Many types of milk (both dairy and plant-based), cereals, and orange juices are fortified with vitamin D to help boost intake.
Comparison of vitamin D sources
| Feature | Lanolin-Derived D3 | Lichen-Derived D3 | Natural Synthesis (Sun) | Animal Food Sources | Fortified Foods |
|---|---|---|---|---|---|
| Source | Sheep's wool grease | Lichen (symbiotic organism) | UVB exposure on skin | Fatty fish, eggs, liver | Dairy, cereals, juices |
| Vegan | No (animal-derived) | Yes (plant-based) | Yes | No (animal-derived) | Variable (check label) |
| Primary Use | Most common supplement D3 | Vegan supplement D3 | Primary natural source | Supplementing dietary intake | Boosting intake via diet |
| Considerations | Not suitable for vegans/vegetarians | A newer, less common source | Can be limited by location, season | Varies by food type and quantity | Depends on product availability |
Is vitamin D2 different from vitamin D3?
Vitamin D comes in two major forms: D2 (ergocalciferol) and D3 (cholecalciferol). The key difference lies in their source and metabolic efficiency. D2 is produced by plants and fungi when exposed to UV light, while D3 is produced by animals. Research suggests that vitamin D3 is more effective than D2 at raising and maintaining vitamin D levels in the blood. This is because the body may metabolize the two forms differently, with D3 possibly yielding more of the active form, calcifediol.
Conclusion
Understanding what is vitamin D3 manufactured from is key to making informed dietary choices. For a significant portion of the population that relies on supplements due to limited sun exposure, the primary sources are either lanolin, a byproduct of sheep's wool, or lichen, a plant-based alternative. While the body can synthesize its own D3 with sufficient sunlight, supplements and fortified foods play a vital role in preventing deficiency. As the demand for vegan and sustainably sourced products grows, lichen-derived D3 represents an important advancement in nutritional science, offering a viable and effective option for a wider audience.
Learn more about the latest research on vitamin D metabolism from reputable sources like the National Institutes of Health (NIH) at ncbi.nlm.nih.gov/books/NBK278935/.