Can PLA be used for food packaging? An in-depth look
What is PLA and why is it used for packaging?
Polylactic acid, or PLA, is a biodegradable and compostable thermoplastic polymer derived from renewable resources like corn starch, sugarcane, and cassava. The fermentation of plant starches produces lactic acid, which is then polymerized to create PLA resin pellets. The appeal of PLA in packaging is multifaceted, driven by its eco-friendly credentials and versatility. Unlike conventional plastics that rely on finite fossil fuels, PLA reduces dependency on these resources and typically results in a lower carbon footprint during production.
PLA can be processed using conventional equipment and is known for its high transparency, comparable to PET, making it suitable for applications where product visibility is key. It also offers moderate barrier properties against moisture and gases, which helps preserve the freshness of certain foods. However, its use is best suited for cold and room-temperature foods due to its low heat resistance. For higher temperature applications, a crystalline form known as CPLA is often used.
Food safety and regulatory approval
One of the most important considerations for any food packaging material is its safety. Regulatory bodies have extensively evaluated PLA for its suitability in food contact applications. Both the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA) have approved PLA for use, provided it adheres to specific manufacturing standards and conditions.
In its pure form, PLA is considered food safe and non-toxic, and it does not release harmful substances under normal conditions. A key safety concern arises with additives and colorants used in some PLA products, which may not be food-safe. For this reason, it is crucial for manufacturers to use only food-grade additives and for consumers to purchase products explicitly labeled as food-safe.
Applications and limitations of PLA packaging
PLA’s properties make it suitable for a variety of food packaging applications, primarily those involving cold or ambient-temperature goods. Common applications include:
- Clear containers and films: Used for fresh produce, fruits, vegetables, and ready-to-eat salads.
- Beverage cups and straws: Often utilized for cold drinks, smoothies, and other beverages.
- Disposable cutlery and tableware: A sustainable alternative for forks, knives, and spoons in catering and takeout services.
- PLA-coated paper products: Used as a lining for cold cups and food containers to provide a liquid barrier.
Despite its benefits, PLA has notable limitations. Its low heat resistance means it can deform or melt when exposed to temperatures exceeding 60°C (140°F), making it unsuitable for hot food, microwaves, or traditional ovens. Additionally, PLA requires specific industrial composting facilities to biodegrade effectively. It will not break down in a standard backyard compost pile or landfill, which limits its environmental benefit if not disposed of correctly through proper infrastructure.
PLA versus other food packaging plastics
To understand PLA’s place in the market, it is helpful to compare it with other common food-safe plastics like PET and PP.
| Feature | PLA (Polylactic Acid) | PET (Polyethylene Terephthalate) | PP (Polypropylene) |
|---|---|---|---|
| Source | Renewable plant-based materials (e.g., corn starch) | Petroleum-based | Petroleum-based |
| Biodegradability | Compostable in industrial facilities, not naturally biodegradable | Recyclable, but not biodegradable | Recyclable, but not biodegradable |
| Temperature Resistance | Low (deforms around 60°C). Not suitable for hot foods or reheating | Higher (up to 140°C), suitable for hot filling and some heat | High (up to 120°C), microwavable and heat-resistant |
| Barrier Properties | Moderate barrier to moisture and gas | Excellent barrier to oxygen and moisture | Excellent barrier to moisture, grease, and chemicals |
| Durability | Generally less durable and more brittle than PET | Stronger and more impact-resistant | Lightweight, tough, and durable |
| Environmental Impact | Reduces reliance on fossil fuels, lower carbon footprint in production | Creates a circular economy through recycling, but dependent on fossil fuels | Dependent on fossil fuels, but widely recyclable |
| Cost | Generally more expensive than conventional plastics | Cost-effective and widely available | Cost-effective and widely available |
The future of PLA in the food packaging industry
Continued research and development are addressing some of PLA's current shortcomings. Innovations focus on enhancing thermal properties, improving barrier performance, and making PLA more compostable outside of industrial settings. For instance, blending PLA with other biopolymers or integrating nanocomposites can enhance its mechanical strength and barrier qualities.
The market for PLA food packaging is expected to grow significantly as regulations promote sustainable practices and consumer demand for eco-friendly products increases. As infrastructure for industrial composting expands and advanced chemical recycling methods become more viable, the end-of-life options for PLA will improve, further solidifying its position as a key sustainable packaging material. However, clear communication and consistent labeling are essential to ensure consumers properly dispose of PLA to prevent contamination of traditional recycling streams. Learn more about the sustainability of PLA at NatureWorks.com, a leading PLA manufacturer.
Conclusion
In conclusion, PLA offers a promising, safe, and sustainable solution for specific food packaging applications. As a non-toxic, bio-based material, it is approved by major regulatory bodies for food contact, especially for cold and ambient-temperature items. While its temperature sensitivity and requirement for industrial composting present challenges, ongoing technological advancements are improving its properties and expanding its potential. For businesses and consumers seeking eco-friendly alternatives, PLA is a viable and responsible choice, provided its limitations and disposal requirements are well-understood and managed. Continued investment in recycling and composting infrastructure is key to maximizing PLA's environmental benefits and ensuring a greener future for food packaging.