The Industrial Rationale: Why Oils Are Hydrogenated
For decades, the food industry has relied on hydrogenation to transform liquid vegetable oils into solid or semi-solid fats. This process offers several technological advantages:
Increased Stability and Shelf Life
Hydrogenation makes oils less prone to oxidation, which causes rancidity and shortens shelf life. This was a major reason for its use in baked goods and snack foods.
Improved Texture and Functionality
Hydrogenation creates fats with varied melting points and consistencies, useful in margarines and shortenings. These fats enhance texture and flavor in products like cookies and frostings.
Cost Efficiency
Converting inexpensive vegetable oils into versatile fats allowed manufacturers to save money compared to using animal fats.
The Hydrogenation Process Explained
Hydrogenation adds hydrogen atoms to unsaturated fatty acids by heating oil with hydrogen gas and a metal catalyst like nickel.
The Two Primary Types of Hydrogenation
Partial Hydrogenation: This process saturates only some double bonds, potentially converting others from cis to trans forms (isomerization). These resulting trans fatty acids (TFAs) are a major health concern.
Full Hydrogenation: This process saturates all double bonds, creating a solid fat with a high melting point and no trans fats. This fat is often blended with liquid oils using interesterification for desired texture.
The Cause for Concern: Health Implications
The health risks of trans fats have led to significant regulatory actions and increased consumer awareness. Partially hydrogenated oils (PHOs) have been banned in many countries, including the US by the FDA in 2015.
The Dangers of Trans Fats
Trans fats are considered very harmful. They raise LDL ("bad") cholesterol and lower HDL ("good") cholesterol, significantly increasing heart disease and stroke risk. Trans fat intake is linked to increased inflammation, contributing to heart disease and diabetes. High trans fat consumption is associated with insulin resistance, potentially increasing type 2 diabetes risk.
The Role of Saturated Fats
Fully hydrogenated oils contain saturated fats. While less harmful than trans fats, excessive intake is linked to elevated LDL cholesterol and heart disease risk. Limiting saturated fat intake is recommended.
Alternatives to Hydrogenation
To avoid trans fats, the food industry has adopted alternative fat modification techniques. These include interesterification, which rearranges fatty acids to change the fat's properties without producing trans fats. Other methods include fractionation, blending oils, and oleogelation, which uses gelators to structure liquid oil. Genetically modified seeds can also produce oils with increased stability.
Comparison of Fat Modification Methods
| Feature | Partially Hydrogenated Oil (PHO) | Fully Hydrogenated Oil (FHO) | Modern Alternatives (e.g., Interesterification, Oleogelation) | 
|---|---|---|---|
| Trans Fat Content | High | Trace to none | Trace to none | 
| Process | Partial saturation and isomerization using heat, hydrogen, and a catalyst. | Complete saturation using heat, hydrogen, and a catalyst. | Various methods like rearranging fatty acids (interesterification) or using gelators (oleogelation). | 
| Health Impact | Significant risk of cardiovascular disease, inflammation, and insulin resistance. | High saturated fat content, should be consumed in moderation. | Often healthier, preserving the nutritional profile of the original liquid oil. | 
| Functional Use | Cost-effective, provided desired plasticity and texture. | Very hard, typically blended with liquid oils for specific texture. | Achieve specific textures and melting points without trans fats; good for spreads, shortenings, and baked goods. | 
| Regulatory Status | Largely banned globally for food production. | Permitted, but subject to saturated fat labeling requirements. | Generally accepted as safe and healthier alternatives. | 
| Consumer Perception | Negative, associated with harmful trans fats. | Often viewed with caution due to high saturated fat and historical confusion with PHOs. | Positive, seen as a cleaner, healthier option. | 
The Future of Processed Fats
The food industry is moving away from partial hydrogenation due to scientific evidence and consumer demand for healthier options. Alternatives like interesterification and oleogelation show that desired product functionality can be achieved without harmful byproducts. Consumers can avoid trans fats by checking labels. The trend towards healthier fat modification is expected to continue, potentially using natural processes from specially bred seeds. The World Health Organization (WHO) has an action plan, REPLACE, to eliminate industrial trans fat globally.
Conclusion
Oils were hydrogenated for shelf life, texture, and cost. However, the trans fats from partial hydrogenation were found to have severe negative health effects, especially on cardiovascular health. This led to regulations and the use of safer alternatives like interesterification and oleogelation. While fully hydrogenated oils lack trans fats, they are high in saturated fat and should be consumed in moderation. Understanding why oils are hydrogenated and the health concerns helps consumers make healthier choices and encourages the food industry toward responsible methods.