The History and Reformulation of Shortening
Vegetable shortening has a complicated past, with its health reputation shifting dramatically over the last century. First introduced by Procter & Gamble in 1911 as Crisco, it was initially lauded as a healthier, more affordable alternative to animal fats like lard and butter. The innovation stemmed from the process of hydrogenation, which transformed liquid vegetable oils into a solid fat with a high melting point and a long shelf life. This made it a popular choice for baking and frying, prized for creating flaky crusts and tender baked goods.
By the late 20th century, however, a consensus emerged among health experts that the trans fats created during the partial hydrogenation process were detrimental to cardiovascular health. Trans fats were found to raise "bad" LDL cholesterol while lowering "good" HDL cholesterol, significantly increasing the risk of heart attacks and stroke. In response to this mounting evidence, and with regulatory pressure from agencies like the FDA, manufacturers began reformulating their products. Today, most commercial vegetable shortenings are free of industrially produced trans fats, instead using a process called interesterification or full hydrogenation to achieve their solid texture.
Understanding the Modern Manufacturing Process
With partially hydrogenated oils now banned or restricted in many countries, manufacturers have developed new ways to create a solid fat from liquid vegetable oils. The primary methods used for modern shortenings include full hydrogenation and interesterification.
Full Hydrogenation and Interesterification
- Full Hydrogenation: This process adds hydrogen atoms to unsaturated fatty acids until they are fully saturated, converting the liquid oil into a very hard fat. Unlike partial hydrogenation, this method does not produce trans fats. The resulting hard fat is then blended with liquid vegetable oil to achieve the desired spreadable consistency.
- Interesterification: An alternative method that chemically or enzymatically rearranges the fatty acids on the glycerol backbone of the oil. This process creates a fat with new properties, including a solid or semi-solid texture, without generating trans fats. Manufacturers often interesterify a blend of vegetable oils to achieve specific textures.
Potential Health Concerns of Modern Shortening
While the elimination of trans fats from most modern shortenings is a significant health improvement, concerns remain regarding their highly processed nature and the effects of interesterified fats.
- High Saturated Fat: Fully hydrogenated oils are, by definition, saturated fats. While the saturated fat content of modern shortening is often lower than butter, it can still be a significant source, and most health authorities recommend limiting saturated fat intake.
- Uncertainty of Interesterified Fats: The long-term health effects of interesterified fats are still largely unknown, and research on humans is limited. Some animal studies have raised concerns, suggesting links to impaired blood sugar control, fat cell enlargement, and fatty liver disease. While not definitive for human health, these findings highlight the need for more research.
- High Calorie Density: Shortening is 100% fat, making it extremely calorie-dense and nutritionally empty. A single tablespoon contains approximately 110 calories with no protein or carbohydrates. Regular consumption can easily lead to excess calorie intake and contribute to weight gain.
- Highly Processed: As a refined product, shortening lacks the nutritional benefits found in less processed fats, such as the vitamins and minerals present in butter or the antioxidants in olive oil.
Comparison: Shortening vs. Butter vs. Lard
To better understand how vegetable shortening fits into a healthy diet, it helps to compare it with other common cooking fats.
| Feature | Vegetable Shortening (Modern) | Butter | Lard | 
|---|---|---|---|
| Processing | Highly processed (hydrogenated and/or interesterified vegetable oils) | Less processed (churned cream) | Rendered animal fat | 
| Composition | 100% fat (contains no water or milk solids) | Approximately 80% fat, 18% water | 100% fat | 
| Trans Fats | 0g per serving, but read labels for partially hydrogenated oil | Trace amounts may occur naturally | Traditionally 0g, but some processed lard may contain trans fats | 
| Saturated Fat | Contains saturated fat, but less than butter per tablespoon | Contains saturated fat | Contains saturated fat, but less than butter | 
| Flavor | Neutral flavor | Rich, buttery flavor | Savory flavor | 
| Baking Result | Flaky pie crusts, tender cookies | Flavorful baked goods, denser texture | Excellent for flaky pie crusts | 
Healthier Alternatives to Consider
Given the concerns around its processed nature and minimal nutritional value, limiting vegetable shortening in your diet is a sensible approach. Many alternatives can achieve similar results in baking and cooking with better health profiles.
- Butter: Offers a rich flavor and can be used in most baking applications, though it may result in a slightly different texture due to its water content.
- Lard: Similar to shortening in its effect on flakiness, pure, unhydrogenated lard contains more monounsaturated fats than butter.
- Coconut Oil: A plant-based fat that is solid at room temperature and works well for baking. However, it is high in saturated fat and can impart a coconut flavor.
- Olive Oil: Excellent for cooking and can be used in some baking recipes, but its liquid state and strong flavor are not suitable for all applications.
- Applesauce or Mashed Banana: Can be used as a substitute in baked goods to reduce fat, but will alter the flavor and texture significantly.
- High-quality oils: Liquid oils like canola or sunflower can be used when melted shortening is called for.
Conclusion
While modern vegetable shortening has shed its most significant health hazard—the trans fat from partially hydrogenated oils—it is not an inherently 'healthy' food. It remains a highly processed, calorie-dense ingredient with little nutritional value. The long-term health effects of the interesterification process used in modern manufacturing are not fully understood, though animal studies have raised some flags. The overall health impact of shortening depends largely on dietary context and moderation, rather than the ingredient itself. Ultimately, for most home cooks, using less processed alternatives like butter, coconut oil, or high-quality liquid oils and reserving shortening for occasional use in specific recipes is the healthiest approach. To learn more about healthy eating, you can explore resources like the World Health Organization's website for dietary guidance.