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What are considered processed oils and how are they made?

4 min read

Over 95% of the keywords researched online have a search volume of up to 10, indicating a high demand for specific, detailed information. This reflects a growing consumer curiosity about the food they consume, including the question: what are considered processed oils?

Quick Summary

This article defines processed oils by detailing the industrial refining process involving chemicals and high heat. It contrasts them with minimally processed alternatives, outlining the potential nutritional and health implications of each type for informed dietary choices.

Key Points

  • Processed Oil Definition: These are edible oils that have undergone extensive industrial refinement using chemical solvents (like hexane) and high heat to achieve consistency, stability, and a neutral flavor.

  • Refining Steps: The process includes extraction (often with solvents), degumming, neutralization, bleaching, and deodorization, each altering the oil's natural composition.

  • Nutrient Stripping: The intensive processing and high temperatures can destroy heat-sensitive nutrients, antioxidants, and beneficial compounds naturally present in the crude oil.

  • Harmful Byproducts: The refining process can create or increase harmful substances, including trans fats from partial hydrogenation and potentially carcinogenic compounds like acrylamide.

  • Omega-6 Imbalance: Many processed seed oils are very high in omega-6 fatty acids, which can contribute to chronic inflammation when consumed in excess relative to omega-3s.

  • Unrefined Alternatives: Minimally processed oils, such as cold-pressed varieties, retain more of their natural nutrients, flavor, and antioxidants but generally have a lower smoke point.

  • Label Reading: To choose healthier options, look for labels that specify 'cold-pressed' or 'unrefined', and avoid products that list 'partially hydrogenated oils'.

In This Article

Defining Processed Oils

Processed oils are edible fats that have undergone significant industrial refinement to alter their natural state. The objective of this intensive processing is to create a product that is consistent in taste, color, and stability, with a long shelf life. Unlike minimally processed or 'virgin' oils, which are typically extracted through mechanical pressing, processed oils utilize a combination of heat, chemical solvents like hexane, and other physical treatments. Common examples include many varieties of canola, corn, soy, and sunflower oils found on supermarket shelves.

The Industrial Refining Process: From Seed to Shelf

The journey of a seed oil from its raw material to a clear, neutral-tasting cooking oil is a multi-step industrial process.

  • Extraction: This first stage involves either mechanical pressing or, more commonly for maximum yield, chemical extraction using solvents like hexane. After initial pressing, the remaining seed meal is often treated with hexane to draw out any remaining oil.
  • Degumming: The crude oil is mixed with water or acid to remove phosphatides (gums) and other impurities that would otherwise cause a cloudy appearance and affect stability.
  • Neutralization: An alkaline solution, typically caustic soda, is used to neutralize free fatty acids, which can affect the oil's flavor and increase smoking when heated. This step creates a waste byproduct called 'soapstock'.
  • Bleaching: The oil is mixed with bleaching clay or activated carbon and heated under a vacuum. This process removes colored pigments like carotenoids and chlorophylls, resulting in a nearly colorless product.
  • Deodorization: This final stage is a high-temperature, vacuum steam distillation process that removes volatile compounds that cause unwanted tastes and odors. This also removes residual free fatty acids and some trace contaminants.
  • Hydrogenation (Optional): Some oils may undergo partial or full hydrogenation, a process that adds hydrogen atoms to the oil to make it more solid or spreadable. This process creates trans fats and is used to make products like margarine and shortening.

Refined vs. Unrefined Oils: A Comparative Table

To better illustrate the differences, here is a comparison between refined (processed) and unrefined (minimally processed) oils.

Feature Refined (Processed) Oils Unrefined (Minimally Processed) Oils
Extraction Method Often uses chemical solvents (like hexane) and high heat for maximum yield. Typically uses mechanical pressing (expeller or cold-pressed) at lower temperatures.
Flavor and Aroma Neutral, bland, or odorless. Refining strips away the oil's natural taste and smell. Distinct, potent, and characteristic flavor and aroma of the source material.
Appearance Clear and light in color due to bleaching. Can be darker, cloudier, or have visible sediment.
Nutritional Content Many heat-sensitive nutrients, antioxidants, and vitamins (like Vitamin E) are lost. Retains more natural vitamins, minerals, and antioxidants.
Smoke Point High smoke point, making it suitable for deep-frying and high-heat cooking. Lower smoke point, best for low-to-medium heat cooking or dressings.
Shelf Life Longer shelf life due to the removal of components that cause oxidation. Shorter shelf life; more susceptible to going rancid from exposure to light, heat, and air.

The Health and Nutritional Implications

Processed oils are a staple in the modern diet, not just as cooking oils but also as an ingredient in countless packaged foods. However, the extensive processing can have significant health and nutritional implications.

Firstly, the high heat and chemical treatments destroy many of the oil's naturally occurring vitamins, minerals, and antioxidants. In many cases, synthetic vitamins are added back in, but these may not offer the same bioavailability as natural compounds.

Secondly, the process can generate harmful compounds. High temperatures can create acrylamide, which is known to increase cancer risk. Furthermore, partial hydrogenation, used to create solid fats, results in the formation of trans fats, which are widely recognized as detrimental to heart health. Even without hydrogenation, some refining processes can cause cis-fatty acids to convert to trans-fatty acids.

Lastly, many processed seed oils are high in omega-6 fatty acids. While essential, an overabundance of omega-6s relative to omega-3s can lead to chronic inflammation. Many consumers already have a skewed omega-6 to omega-3 ratio due to diets high in processed foods, and the heavy use of these oils exacerbates the problem.

The Case for Minimally Processed Alternatives

For those concerned about the nutritional integrity and potential health consequences of processed oils, minimally processed alternatives offer a compelling option. Cold-pressed extra virgin olive oil, avocado oil, and coconut oil are examples of fats extracted with minimal heat and no chemicals, preserving more of their natural antioxidants and flavor compounds. These oils retain more of their inherent health benefits and a better fatty acid profile. When selecting cooking oils, it's essential to consider the intended culinary application. High-heat cooking may require a different oil than a salad dressing, and minimally processed oils are often better suited for low-to-medium heat. Reading labels carefully for terms like "cold-pressed" and "unrefined" is key to making an informed choice.

Conclusion

Processed oils, defined by their use of high heat and chemical refining, are prevalent in the food industry for their stability and neutral flavor. This extensive processing, however, comes at a cost, leading to a loss of natural nutrients, the potential formation of harmful compounds like trans fats, and an increased ratio of inflammatory omega-6 fatty acids. Consumers seeking healthier options can explore minimally processed alternatives, such as cold-pressed olive or avocado oil, which retain more of their beneficial properties. Making informed decisions about the oils we consume, and understanding their processing, is an important step towards a healthier diet.

Choosing the right cooking oil based on processing method is critical for health-conscious consumers.

Frequently Asked Questions

In the context of cooking fats, the terms 'refined' and 'processed' are often used interchangeably to describe oils that have undergone significant industrial treatment, including high heat and chemical exposure.

No, not all vegetable oils are processed. While most mainstream seed oils are highly refined, alternatives like cold-pressed extra virgin olive oil and some cold-pressed avocado oils are minimally processed, retaining more of their natural nutrients and flavors.

Hexane is a chemical solvent used in the industrial extraction process to maximize the oil yield from seeds like soybeans, canola, and sunflower. It is highly efficient for large-scale production, but trace amounts can remain in the final product.

Yes, the refining process, which involves high heat and chemical treatments, can significantly reduce or destroy an oil's natural vitamins, minerals, and antioxidants. In some cases, manufacturers may add synthetic nutrients back in.

Refining removes free fatty acids and other impurities that can cause burning and smoking. This purification process results in an oil that can withstand higher temperatures before breaking down, making it ideal for high-heat cooking and frying.

Not all processed oils contain trans fats, but some do, particularly those that have been partially hydrogenated to become solid at room temperature. This process, used for products like margarine and shortening, specifically creates trans fats.

Healthier, unrefined alternatives include cold-pressed extra virgin olive oil, avocado oil, and coconut oil. These are less processed, retaining more of their natural compounds, and are best used for low-to-medium heat applications.

Reading the label is the best way to tell. Look for keywords like 'cold-pressed' or 'unrefined' to identify minimally processed oils. If the label mentions 'refined,' 'light,' or 'pure,' it has undergone chemical and/or heat treatment.

References

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Medical Disclaimer

This content is for informational purposes only and should not replace professional medical advice.